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Truck

Installation Instructions

—continued inside

1. When selecting the vibrator’s mounting location

always follow safe working procedures including,

but not limited to: Engaging parking brake, chocking

truck tires in both directions, locking dump body

safety prop in place and turning off truck engine.

2. The vibrator should be mounted as close to ¼ the

body’s length from the front of the body as possible.

It should be centered between the body's long

members/sills.

3. Check for proper clearance between the

vibrator and: hoist, truck frame, oil tanks, air tanks,

fuel tanks etc.

4. The dump body will need to be reinforced to

accept the force of the vibrator. For bodies with

traditional channel, I-beam or tubing cross members

select and cut a 4" to 6" wide channel long enough

to cover the length of three cross members (typically

36"-38") as shown in Figure "A". Position the channel

perpendicular across the three cross members and

stitch weld in place.

Locate the supplied (threaded) vibrator plate over the

middle of the three cross members and weld in place.

It should run the same direction of the mounting

channel so the vibrator is bolted perpendicular to

the cross members. For cross memberless bodies

refer to Figure "B". Cut two 4" to 6" wide channels

CAUTION

Read and follow these instructions for proper installation of a

TruckSTAR dump body vibrator model DBV2500 OR DBV3500.

Fig. B

(typically 32"-34" long) to serve as cross member

supports for the vibrator mount. Locate channels

approximately 24" apart (or as space permits) and

weld to long members and dump body floor as shown

in Figure "B". Cut another 4" to 6" wide channel to

join cross members. Weld the supplied (threaded)

vibrator plate to the channel. Weld this assembly to

the dump body floor and cross members.

5. Place vibrator on threaded mounting plate. On

one side of vibrator insert bolt and retainer lock,

and apply medium/strong thread locker to bolt and

tighten. Inspect vibrator mounting plate for any

warping from welding. If there is any warping,

shim (over shim a little) the other mounting foot so

mounting surface and feet are flush. Note: Failure to

mount vibrator on flat surface can crack the housing

and/or affect vibrator performance. Insert second bolt

and retainer lock, and apply medium/strong thread

locker to bolt and tighten. Torque mounting bolts to

280 ft. lbs. Note: When vibrator is wired, run for 10+

minutes in 15 seconds on/30 seconds off intervals

(Caution! Vibrator will be hot), retighten and torque

each bolt to 280 ft. lbs. Bend both bolt retainer lock

Mount 1/4 body length

from front of body

DBV2500 & DBV3500

Dump Body Vibrator

Fig. A

Threaded

vibrator plate

4"-6" Channel

For Bodies with Cross Members

For Cross Memberless Bodies

9049 Tyler Blvd. • Mentor, Ohio 44060

Phone (440) 974-8888 • Fax (440) 974-0165

Toll-Free Fax 800-841-8003 • buyersproducts.com

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Résumé du contenu

Page 1 - Installation Instructions

1TruckTMbyInstallation Instructions—continued inside1. When selecting the vibrator’s mounting location always follow safe working procedures including

Page 2 - TROUBLE SHOOTING GUIDE:

2TruckTMbyFig. C Wiring DiagramGround4 AWGwire4 AWGwire4 AWG wire16 AWGwire16 AWGwirecab push buttonswitch SW900to ignition switchpower source (fused

Page 3 - Vibrator Parts List

3TruckTMby item part no. qty. descriptionBill of MaterialsVibrator Parts List 1 2 4 5 3 8 13 7 7 7 11 10 12 6 9 1 3011078 1 Vibr

Page 4 - Bill of Materials

4TruckTMby3010634 Rev. EWARRANTyBuyers Products Co. warrants all truck/trailer hardware manufac-tured or distributed by it, to be free from defects i

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Buyers DBV3500 Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Pour la voiture Buyers DBV3500. Buyers DBV3500 User Manual Manuel d'utilisatio

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